Tag: entertainment

Netflix Sound Stages

Location: Alburquerque, New Mexico
Date of Completion: 2024
FlowCon International Products Used: FlowCon E-JUST Valves
Griswold Controls Products Used: Griswold Controls Quickset Valves

 

Description:

Vibrant and film-friendly, Albuquerque bears many names: “The heart of the American Southwest,” and “Hollywood away from Hollywood,” to name a few. In 2018, Netflix decided to establish a major production hub in Albuquerque, New Mexico. This plan to establish a major production hub coincided with the acquisition of Albuquerque Studios which sat on a 28-acre site, eight sound stages, production offices, and a backlot. This commitment included a substantial $1 billion investment in production spending, promising the creation of up to 1,000 production jobs annually in the state, 300 more acres, and 10 new sound stages. Interestingly, this is where “Better Call Saul” and “Hell or High Water” completed production.  

Fast forward to today, Netflix sits atop the world of streaming with its worldwide audience numbered at 231 million subscribers. This project is focused on the additional 10 sound stages. Not only will these aid filmmakers in creating and capturing sound, but producers and other audiovisual projects stand to benefit from soundstages. 

In the pursuit of expanding Netflix’s U.S. production capacity and capabilities, the Netflix Sound Stages in Albuquerque, New Mexico, emerged as a visionary endeavor. This initiative aimed not only to foster local film and television industry growth but also to deliver unparalleled sound and visual effects for a diverse range of Netflix original content, including beloved titles like Stranger Things, El Camino: A Breaking Bad Movie, and The Night Shift.

Project Description:

This visionary initiative is poised to redefine the landscape of film and television production in Albuquerque. More than just a collection of sound stages, it represents a significant leap forward in Netflix’s quest to expand its U.S. production capabilities. The overarching goal is clear: to craft an environment conducive to creativity, innovation, and the production of high-quality content that captivates global audiences. 

With great vision comes unique challenges. The design and installation of a sophisticated HVAC system emerged as a pivotal component of the Netflix Sound Stages project. The objective was clear—to create an environment that not only meets the diverse heating and cooling demands of the sound stages but also adapts seamlessly to the distinct seasons and weather conditions of New Mexico.  

Some of these unique challenges require flexible HVAC system capable of meeting the varying demands of the sound stages, New Mexico’s diverse seasons, and fluctuating weather conditions. These solutions need to be robust and reliable. Balancing the flow and pressure of chilled and hot water systems is a meticulous task, all while minimizing noise and vibration that could disrupt the high-quality sound recording and editing essential to productions. 

Enter Griswold Controls and FlowCon International, distinguished manufacturers of flow control valves and solutions, providing our expertise and products. FlowCon’s E-JUST valves were instrumental for automatic balancing and flow adjustment in the field, incorporating insert-based and externally adjustable capabilities. The E-JUST valves are designed to maintain constant flow in a HVAC system regardless of pressure fluctuations. These valves have a flow limiting cartridge that dynamically absorbs pressure changes and controls the flow to within +/- 5% of the designed flow. 

Griswold Controls’ QuickSet valves played a crucial role in manual balancing and flow measurement, equipped with features like brass venturi inserts for precision flow measurement and graduated memory stops for accurate flow settings. 

The collaboration delivered tangible benefits for the Netflix Sound Stages, including improved temperature and humidity control, reduced energy consumption, enhanced flexibility for field adjustments, minimized noise and vibration, and simplified installation and maintenance processes. The partnership between Griswold Controls and FlowCon not only addressed the challenges but elevated the overall efficiency and functionality of the HVAC system, ensuring optimal conditions for the production of Netflix’s high-profile content.

Photo from Seattle Times

About Massey Johnson, Associates

Massey Johnson, Associates was founded in 1974 when Billy Massey merged his company with Herlin Equipment Company. Today, Massey Johnson Associates is a commercial plumbing specification and engineered products representative. They have five full time employees in Albuquerque, ten in El Paso, and two in Colorado. Massey Johnson is well rounded with product offerings which include commercial plumbing, pumps, boilers, and other engineered products. 

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    Peppermill Resort Tower

    Location: Reno, Nevada
    Date of Completion: Late 2023
    Griswold Controls Products Used: Almost 2000 Automizer Coil Piping Packages with KMC Actuators Installed by GC

     

    Description:

    Nestled in the heart of Reno, the Peppermill Resort Spa Casino stands as a symbol of opulence, comfort, and entertainment. Offering a total of 1,621 exquisite guest rooms, including the prestigious 600-room all-suite Tuscany Tower, this resort caters to every taste and occasion with its diverse range of amenities. Whether you seek relaxation at the spa, excitement at the casino, a workout at the fitness center, a refreshing swim in the pools, a delightful dining experience at the restaurants, or a leisurely drink at the bars, the Peppermill Resort has something to enchant every visitor.

    In its pursuit of upholding its reputation as Reno’s finest hotel, the resort is currently undergoing a remarkable renovation of its Peppermill Tower rooms, featuring contemporary amenities and stylish designs.

    Griswold Controls takes immense pride in contributing to this renovation project by providing its cutting-edge Automizer combination control valves and coil piping packages for the HVAC system of the Peppermill Tower. With Griswold Controls’ products, the resort can ensure optimal performance and efficiency of the heating and cooling system, delivering precise temperature control and unparalleled comfort to its esteemed guests. Moreover, these exceptional products significantly reduce installation time, labor costs, as well as maintenance and energy expenses. With over 60 years of experience and innovation in the industry, Griswold Controls stands as a leading manufacturer of HVAC valves and flow control solutions.

    Project Description:

    The Peppermill Resort Spa Casino in Reno is currently in the midst of an exciting renovation project focused on the Peppermill Tower rooms, aiming to elevate the guest experience to new heights. As part of this endeavor, Griswold Controls has been entrusted with the task of providing its cutting-edge Automizer combination control valves and coil piping packages for the HVAC system. These innovative valves seamlessly integrate the functions of an actuated ball valve and a flow limiting valve, delivering precise flow control and optimal heat transfer. Installed at each coil in the system, the Automizer valves effectively regulate water flow based on signals from the building automation system (BAS), ensuring consistent comfort levels regardless of pressure variations. The result? An HVAC system that guarantees exceptional performance by providing the precise heating and cooling needed in every room, 24/7. With over 60 years of experience and unwavering dedication to the industry, Griswold Controls proudly partners with the Peppermill Resort Spa Casino, contributing to their vision of creating an unrivaled destination of luxury, comfort, and entertainment.

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      Aquarium of the Pacific – Otter Surrogacy

      Video Credit: YouTube

      Location: Long Beach, CA
      Date of Completion: 2021
      Representative: J.D. Sales
      Griswold Controls Products Used: Isolator Y & Combination valves including automatic flow limiting, isolation, and a strainer.

       

      Description:

      Facility Description:

      Over 11,000 animals, 500 different species, and exhibits ranging from 5,000 to 350,000 gallons; the aptly named Aquarium of the Pacific is a natural and technological marvel to behold. Don’t take our word for it, take the words of the 1.7 million annual visitors, the 1,200 volunteers, or the 35,000 membership households. They all love this place, even the animals; and that is not an accident. The aquarium can boast many ecological and sustainability honors which is almost expected when you wear the title of an ocean as an aquarium. These honors range from the first Platinum LEED-Certified building in Long Beach to earning two Green Globes certifications from the Green Globes®’ building rating system for demonstrating leadership in best practices regarding environmental efficiency. The building may be Green Globes certified and Platinum LEED-certified, but it’s also what goes on inside the building. The aquarium upholds these beliefs by breeding and rehabilitating endangered species, watershed education, climate resilience, and more.

      This aquarium is also different from otter aquariums because the conservation efforts don’t stop at the doors. The wonderful people at the Aquarium of the Pacific teach classes on conservation, practice climate resilience, community science, and using sustainable seafood with their animals. One such animal is the sea otter which can be found at the largest aquarium in Southern California. Along with being absolutely adorable, these animals eat around 25% of their body weight daily, can hold their breath for 5 minutes, and have the thickest fur of any animal. This means that the otter’s habitat requires energy-efficient and high-performance HVAC to keep them comfortable on hot Californian days.

      Project Description:

      The Isolator Y valve was installed on the chilled water side of the heat exchanger, serving the new tanks for otter surrogacy.  The Aquarium of the Pacific has entrusted us with a vital part of the sea otter’s lifecycle and we are confident the Isolator Y’s stainless steel cartridge will dynamically absorb all system pressure fluctuations while maintaining a constant flow to their heating/cooling exchanger. The convenient feature about these vales is the fluctuations in pressure, within a given pressure differential control range, do not change the flow through the valve, therefore the flow is controlled to within +/- 5% of the designed flow.

      All Automatic Flow Limiting Valves do not require any additional balancing as do Manual Balancing Valves, therefore they reduce labor costs from not having to balance and rebalance the valves. Isolator R, Isolator Y, and K valves are available with a wide range of flows and PSID ranges, and are the perfect choice for tight spaces. The valves offer easily accessible flow control cartridges, accessible without breaking piping connections, so exchange of the cartridge for flow changes can be made as required. Isolator and K valves are the perfect choice for terminal boxes, VAV boxes, fan coil units, heat pump installations, and baseboard/in cabinets.

      About J.D. Sales

      J. D. Sales Company has been a key partner with Griswold Controls in Southern California since 1982. Throughout the many years, this passionate team exemplifies professionalism and dedication to upholding Griswold’s highest standards of product and service to the communities we serve.

      To learn more about J. D. Sales, check out their website – www.jdsalesco.com.

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        Las Vegas’ Wynn Hotel & Casino

        Utilization of Griswold Controls coil piping packages to save a significant amount of install time for the new the new Wynn Las Vegas Resort.

        Application: Fan Coils, VAV Boxes
        Griswold Controls Solution: Coil Piping Packages Unimizer® Actuated Control Valves
        Contractor: Southland Industries & Hansen Mechanical
        Engineer/Consultant: JBA Consulting Engineers
        Completion Date: May 2006
        Griswold Controls Case Study - Las Vegas Wynn Hotel
        The most recent – and stunning – addition to the southern Nevada skyline is the new Wynn Las Vegas Resort. Built at a cost of $2.7 billion dollars and opened in April 2005, the 50-story bronze tower contains 2,700 luxury hotel rooms with floor-to ceiling windows, 22 restaurants, the 2,000 seat “Aqua Theater-in the-Round,” and the “Promenade” with luxury boutique shopping. Built on the site of the former Desert Inn, it also includes an 18-hole golf course. Whereas most high-end hotels have car rental desks, Wynn Las Vegas houses a Ferrari-Maserati car dealership inside the resort. To pique curiosity, the front entrance and three acre Lake of Dreams are shielded from the street by a 140 foot tall mountain, replete with 60 foot tall pine trees.

        Steve Wynn, who had previously built the Mirage (1989), Treasure Island (1993) and Bellagio (1998) hotels, conceived and developed Wynn Las Vegas. Several years ago he sold those three properties to MGM Grand in order to develop Wynn Las Vegas. This resort-casino clearly establishes a new threshold for local, high-end properties. JBA Consulting Engineers, Las Vegas, is the mechanical engineering firm responsible for the project. Bid and mechanical construction activity was divided into seven distinct areas, and the specification allowed for either automatic or manual flow controls. Southland Industries, Las Vegas, handled area one and the central plant, and Hansen Mechanical of Las Vegas was awarded responsibility for areas two through seven, which covered the tower.

        Engineered Equipment & Systems Co., the Griswold rep for southern Nevada, successfully convinced Southland Industries and Hansen Mechanical to utilize Griswold coil piping packages. Unimizers® were installed on a majority of the fan coils, VAV boxes, heating coils and heat pumps in the hotel rooms, showrooms, the Aqua Theater and the villas.

        According to Matt Miceli, the Engineered Equipment & Systems Co. sales engineer responsible for the project, the Unimizer packages significantly reduced Hansen’s ATC coordination costs. Matt said, “Hansen has been a Griswold Controls customer for some time. They especially like Griswold’s coil hookup packages and the way we shrink-wrap them. No other vendor provides this packaging concept. This project also offered them the opportunity to add the Unimizer® to the packages, which greatly simplified the coordination with the ATC contractor. The project time frame was extremely aggressive and the Unimizer® packages saved the contractor a significant amount of install time.” James Gomel, Hansen Mechanical project manager, stated, “The Griswold coil-piping packages allow for installation consistency to the systems along with a valuable savings in labor cost. In addition, incorporating the Unimizer® with the package allows for a complete installation of the coil-piping package, thus eliminating the need for additional labor required to install the controller in the field.

        In total, over 2,000 Griswold Controls piping packages are installed on the project along with over 20 air handler packages in area one. In addition to the flow controls and coil piping packages, Engineered Equipment & Systems Co. sold in excess of $100,000 worth of Griswold Filtration separators and separator package filtration systems for the numerous cooling towers on the project.

        Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

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          Los Angeles Music Center’s Disney Concert Hall

          By providing piping packages to help offset installation costs and to take advantage of their space–saving features, Griswold Controls provided a cost-effective solution for the hot and chilled water fan coils and air handlers.

          Application: VAV Boxes, Terminal Boxes, Fan Coils & Air Handling Units
          Griswold Controls Solution: Isolator®Y Coil Piping Packages
          Contractor: ACCO Engineered Systems of Glendale
          Engineer/Consultant: Levine/Seegel Assoc. of Santa Monica
          Completion Date: October 3, 2003
          Case Study - Griswold Controls Los Angeles Music Center Disney Concert Hall
          With an initial gift of $50 million in 1987, Lillian Disney, the widow of Walt Disney, envisioned the construction of a world–class performing arts venue not only as a gift to the people of Los Angeles, but also as a tribute to her late husband and his lifetime interest in the arts. The Walt Disney Concert Hall is the fourth hall, and perhaps the most dramatic, of the Los Angeles Music Center. Now home to the Los Angeles Philharmonic Orchestra as well as the Los Angeles Master Chorale, it provides seating for 2,265 patrons in an intimate format where the audience surrounds the orchestra platform. It is unquestionably a world–class concert hall that provides both a unique acoustical as well as visual experience.

          The Concert Hall was designed by Frank Gehry, an internationally recognized architect whose many credits include the Guggeheim Museum in Bilbao, Spain and the American Center in Paris. The ceiling of the building features wavy, steel forms which are designed to appear like a ship with billowing sails at full mast. Groundbreaking commenced on the project in late 1999, and the Concert Hall was finally dedicated in 2003 at an ultimate cost of $274 million. Little did
          Lillian know that this ‘monument to music’ became the key to the resurgence of downtown Los Angeles and a beacon for the extensive commercial and condominium housing development which has followed.

          Griswold Controls’ Los Angeles rep, Mahendra Mistry, owner of JD Sales Co., worked with the project’s mechanical engineering firm, Levine/Seegel Assoc. of Santa Monica, CA, to obtain favorable specifications for Griswold Controls automatic FCVs, calling out individual FCVs for various terminal units. piping arrangement shown on the drawings. ACCO Engineered Systems of Glendale, CA, the principal mechanical contractor, was intent on using piping packages to help
          offset installation costs as well as take advantage of their space–saving features without compromising the piping arrangement shown on the drawings. Mahendra worked closely with Frank Falcone, Bill Traub and Mike Masterman of ACCO to sell nearly 200 Isolator™ Y coil piping packages for installation on the VAV boxes and another 60+ automatic flow controls on the hot and chilled water fan coils and air handlers.

          Another challenge presented itself regarding the flow measuring devices specified on the pumps. The pumps were installed in the basement with limited headspace below the ceiling. None of the specified devices could be accommodated because of their requirement for normal upstream and downstream pipe diameters on the vertical discharge risers. Although not specified for these manual devices, Mahendra worked closely with ACCO, through 4 submittals, to gain approval of our Quickset ® manual balance valves, utilizing our disturbed flow technology as the only alternative that would fit in the low headspace and still provide the specified accuracy. Griswold Controls and JD Sales are very proud of our involvement in this world–class project.

          Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

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            CBS Studios, Manhattan, New York

            Ensuring TV anchors keep their cool using MVP valves and Isolator™ Rs Uni-Flanges on chilled water system.

            CBS Studios Case Study

            CBS Studios building lights up Manhattan sky line

            Application: Television and sound studios
            Griswold Controls Solution: MVP™ pressure independent control valves
            Isolator™ Rs Uni-Flanges
            Contractor: A.D. Winston Corporation, New York, NY
            Engineer/Consultant: MDM Consulting Engineers
            Completion Date: 2005 (Seven weeks for entire job)

            CBS Studios faced a daunting challenge in trying to control the cooling capacity in the sound and TV studios located at their Manhattan facility. It is critical that they maintain a specific temperature in the studios, something they had not been able to do successfully for quite some time. The facility is over 60 years old and there are numerous mechanical rooms with multiple pumps servicing the HVAC equipment. The manual balancers in place were having extreme difficulty balancing the system based on partial use of pumps controlled by VFDs. CBS considered using two or more pumps and mixing the water, but thought it would be difficult to control. They decided to contract Griswold Controls to see if they had a solution.

            Kristen Ortlinghaus, Griswold Controls Director of Product Management and Marketing, and MDM Consulting Engineers, the engineer of record, worked together to ensure that CBS Studios could successfully use multiple pumping stations while mixing chilled water. They decided that Griswold Controls’ MVP™ pressure independent control valves, Isolator™ Rs, and Uni-Flanges would be the correct products for this application. A.D. Winston Corporation, a mechanical contractor in New York City who has enjoyed a long-term relationship with CBS, was the successful bidder and awarded the project. In order to meet a very rigorous installation schedule, Griswold Controls expedited the procurement of materials and building of the valves and shipped them from their facility in Irvine, California, directly to the CBS studios in New York City. From the time the contract was signed, the first shipment of valves was ready to be installed four weeks later, and the entire job was completely installed within seven weeks.

            Case Study - CBS Studios

            CBS Studios mechanical room

            After project completion, the Griswold Controls sales representative and our regional director along with the engineers from MDM met with CBS to review the project. The CBS representatives stated that they were very, very pleased with the Griswold Controls products, so much so that they already had two more MVP valves specified for use in an upcoming project. Ultimately, CBS is contemplating changing all of their manual balanced coils to Griswold Controls product in the future. With their problem solved and everything working exactly as planned, CBS is now eagerly anticipating the long-term cost savings that will be realized from the installation of the Griswold Controls valves.

            Next Generation valves feature Griswold Controls’ patent pending field repairable stem design, providing resistance to today’s chemical treatments and to temperature fluctuations following evening system shutdown. In addition, they allow for field servicing without having to remove the valve from the system.

            Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

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              Isolator™ & “K” Automatic Flow Control Valves

              Isolator and “K” automatic flow control valves are available with a wide range of flows and PSID, and are the perfect choice for tight spaces. These valves offer easily accessible flow control cartridges combined with isolation ball valves. This allows the exchange of the flow control cartridge without breaking pipe connections if system flow requirements change, and also aids in the maintenance of coils and temperature controls. Isolator and “K” valves are the perfect choice for terminal boxes, VAV boxes, fan coil units, heat pump installations, and baseboards / in-cabinet.

              K-Valve

              “K” Valve

              Isolator™-S

              Isolator™-S

              QuickSet® Manual Balance Valves

              QuickSet manual balance valves make proportional or static balancing simple and quick. These valves are available in a standard configuration or with accessory ports. QuickSet valves feature the patented Optimizer® parabolic flow inserts, allowing for quick and minimal handle movements, providing a smooth change in flow as handle is rotated. In addition, the valves have full range handle position control with equal degree setting, ensuring desired flow is achieved precisely and immediately within seconds. QuickSet valves are perfect for casinos and hotels, VAV boxes, fan coil units, and heat pump installations.

              QuickSet®

              QuickSet®

              Unimizer® Actuated Control Valves

              Unimizer 2 and 3-way actuated control valves provide perfect temperature control anywhere actuated ball valves or globe valves are needed. These valves feature high close off pressure, and five or six Cvs that deliver an exact match to pressure drop requirements improving the valve’s authority in the system. In addition, they deliver equal percentage flow with the patented Optimizer, thereby mirroring the coils’ heat transfer and also providing for 30-50% more rotation response than other ball valves. Unimizer valves are ideal for hotels and schools, terminal units, VAV boxes, air handling units, fan coil units, heat pump installations, equipment room applications, and pipeline products.

              Unimizer®

              Unimizer®

              Automizer® Combination Control Valves

              Automizer all-in-one valves combine an actuated temperature control valve with our stainless steel automatic flow limiting cartridge. The Automizer contains the entire return side of the coil in one valve: a flow limiting valve, an actuated 2-way control valve, and a manual isolation ball valve. In addition, these valves feature the patented Optimizer for equal percentage flow characteristics. Automizer valves are ideal for schools, office buildings, VAV boxes, fan coil units, heat pump installations, and terminal boxes.

              Automizer®

              Automizer®

              PIC-V® Pressure Independent Control Valves

              PIC-V pressure independent control valves accurately maintain flow control regardless of pressure fluctuations, providing balancing at any point below and including at the maximum flow rate, eliminating hot and cold spots in a building. These valves experience no change in flow regardless of pressure fluctuations up or down stream of the valve. The PIC-V is a multi-function valve that combines a balancing valve and a control valve into one compact housing ideal for office buildings, prisons, hospitals, laboratories, computer centers, and high tech manufacturing.

              PIC-V®

              PIC-V®