Tag: case study

Monteleone Hotel Update, New Orleans

Griswold Controls helps to preserve a New Orleans landmark via a retrofit of the HVAC system using control valves & coil piping packages.

Application: Hotel
Griswold Controls Solution: Automizer® combination control valves & coil piping packages
Engineer/Consultant: Wink Engineering
Hotel Chief Facilities Engineer: A.J. Mattern
Rep Group: Schully Strawn & Assoc. Gary Lewis
Completion Date: 2002 phase one | 2004 phase two

Located in the heart of the French Quarter, the Hotel Monteleone is a beautiful, 15 story BeauxArts-style historic landmark that over the years has undergone expansive restoration, transforming it back to its original and legendary stature as New Orleans’ Grand Dame Hotel. The property features 600 luxurious rooms that contain all the modern amenities guests expect, while preserving its traditional atmosphere. In 2002, given its age, the hotel’s HVAC system was badly in need of a retrofit. Wink Engineering, the engineering firm handling the HVAC retrofit, working with the Griswold Controls sales representative Gary Lewis of Schully Strawn & Associates, agreed the best solution was installing Automizer® combination control valve coil piping packages on the four-pipe fan coils. The purchase of the valves and packages was hotel direct, so Gary worked closely with the hotel’s chief facilities engineer, A.J. Mattern, to ensure Automizer packages were selected and purchased. Mattern recognized the benefits of buying Griswold Controls Automizer packages right
away, which include:

  • A single source for all coil components
  • A multi-function valve offering the performance of an actuated control valve and a flow limiting valve in one compact package
  • A small footprint
  • Equal percent control for the coils
  • Hassle free product distribution at the job site

During the first phase of the project, the Monteleone Hotel renovated their guest rooms with 288 Automizer CPP2A packages on the horizontal units, and a number of 3-way Unimizer® actuated control valves on the vertical units. In 2004, the hotel was ready to being the second During the first phase of the project, the Monteleone Hotel renovated their guest rooms with 288 Automizer CPP2A packages on the horizontal units, and a number of 3-way Unimizer® actuated control valves on the vertical units. In 2004, the hotel was ready to being the second phase of this renovation, and ordered 112 more Automizer coil piping packages. The purchase of the Griswold Controls valves for the second phase was automatic. As Mattern describes it, “I told Gary to get the Griswold Control valves on order and let my purchasing department know how much the bill would be.”

Because the Automizer features automatic flow control, the retrofit can be accomplished a few rooms at-a-time without affecting the rest of the hotel’s circuits, making them the ideal product for hotel renovation. If a similar situation existed in a manual balance application, the entire system would have to be manually rebalanced. By installing the Automizer, the hotel loses only a minimum number of rooms for the least amount of time, substantially decreasing the potential for lost revenue.

Gary Lewis summed the job up this way, “It’s nice when you are selling a quality product like Griswold Controls. You put your time and effort into getting that first order, and then getting the next order just takes a few minutes on the phone.” When asked about the valves’ performance Mattern replied, “They work great! I’m very satisfied and look forward to buying Griswold Controls for every new FCU in the hotel as we continue to renovate additional rooms.”

Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

Automizer® combination control valves

Automizer® Next Generation combination control valves feature Griswold Controls’ patent pending field repairable stem design, providing resistance to today’s chemical treatments and to temperature fluctuations following evening system shutdown. In addition, they allow for field servicing without having to remove the valve from the system.

Automizer all-in-one valves combine an actuated temperature control valve with our stainless steel automatic flow limiting cartridge. The Automizer contains the entire return side of the coil in one valve: a flow
limiting valve, an actuated 2-way control valve, and a manual isolation ball valve. In addition, these valves feature the patented Optimizer for equal percentage flow characteristics. Automizer valves are ideal for schools, office buildings, VAV boxes, fan coil units, heat pump installations, and terminal boxes.

FeaturesBenefits
Automizer Cv ratings match those of globe valvesMatches the flow range most systems are designed for, and offers performance of a globe valve at a ball
valve price
Automizer valves feature the patented Optimizer® parabolic flow
inserts
Delivers equal percent control, which mirrors the coils' heat transfer, and also provides for 30-50% more rotation response than other ball valves
Automizer valves have a stainless steel automatic flow limiting cartridgeEliminates overflow, where total flow exceeds the flow required for the system, and underflow problems
Automizer valves have multi-actuator compatibilityAllows use in many applications because the same actuator is not the right choice for every job
Automizer valves contain next generation triple seals & field repairable stemsProvides resistance to today’s chemical treatments and to temperature fluctuations following evening system
shutdown, and allows for field servicing without removing valve
Coil Piping Packages & Hose Kits

Coil Piping Packages and Hose Kits are pre-plumbed solutions for specific piping needs, saving time, labor and money, while offering the added convenience of hassle-free product distribution at the job site Griswold Controls’ Coil Piping Package program includes over 900 standard packages. Engineers do not have to design or detail the various elements that are required at the supply and return end of each coil. They can just select one of Griswold Controls standard packages, which are available for both automatic and manual flow control applications. We also offer downsized components to the automatic temperature control as a standard package. Standard packages up to 2″ ship within 48 hours after the order is received direct to the job site, pre assembled and ready to install. If variations to the standard packages are necessary they can be readily accommodated, but they will affect the 48 hour ship time. In addition, options such as hoses and extension kits can be easily added, but similarly this will increase the lead time.

Standard Packages offer:

  • Wide selection of pre assembled, easy to order configurations
  • Easy ordering: order by specific part numbers
  • Timely delivery
  • Variety of options: downsized automatic temperature control, extra pressure / temperature ports, and the inclusion of Griswold Controls Automizer combination control valves or Unimizer actuated control valves
FeaturesBenefits
CPPs & Hose Kits offer a wide selection of standard, preassembled configurations utilizing 15 years experienceEliminates having to design or detail all elements needed at the supply and return end of each coil, saving time
CPPs & Hose Kits feature rapid shipment to the job site on standard packages up to 2”Ensures product gets to the job site quickly and hassle-free, reducing labor and material costs
CPPs & Hose Kits are shrink wrapped and labeled with tag locationProvides for fast distribution with little handling by the contractor, saving time and money
CPPs & Hose Kits are available for both automatic or manual flow controlOffers compatibility with any system, thereby meeting all balancing needs
CPPs & Hose Kits come in custom packages that may include flow control valves, strainers, ball valves, unions, hoses, and other accessories, all chosen with the help of our engineering servicesAllows all components to be purchased from one source, streamlining the ordering process and eliminating possible compatibility issues between components
CPPs & Hose Kits come with threaded or sweat connections; or flange, weld, or grooved end per the sizeProvides a match for virtually any piping system

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    University of California, Irvine

    A Higher Tech Education – Ease of installation and continued product support make the difference at UC Irvine
    Griswold Controls Solution: Automizer® Coil Piping Packages
    Contractor: A.O. Reed
    Mechanical Engineer: GEM Engineering & UCI Engineering
    Griswold Controls Rep Firm: J.D. Sales Company
    Completion Date: September 5, 2005
    Griwsold Controls Case Study - UC Irvine
    J.D. Sales in Southern California took the time to educate their customer about the higher technology solution of Automizer™ Combination Control Valves, and were rewarded for their efforts with a big order of over 200 CPP-2A coil piping packages and a very happy customer.

    Mechanical Engineering firm GEM Engineering (San Diego) in conjunction with UC Irvine contacted J.D. Sales Company in early 2003. They required complete coil hookups for their project at the Natural Science Unit II building at the University of California, Irvine. Mahendra Mistry, owner of J.D. Sales Company, gave pricing to the contractor, A.O. Reed & Company, that he thought would surely bring him the job. Unfortunately, a lowprice competitor came in with a bottomscraping price.

    The reviewing Mechanical Engineer from UC Irvine contacted Mahendra Mistry on acceptability of the competitor’s product and after careful consideration the engineer decided to turn it down on technical reasons.

    The engineering team at UC Irvine planned to use separate components in their design: actuated globe valves, strainers, unions and isolation ball valves. Regional Director (Western Region) Joe Schaefers and Vice President of Sales Jim Hoctor accompanied J.D. Sales Company staff on a meeting with the engineers at UC Irvine, to discuss the advantages of using Griswold’s Automizer™ Combination Control Valves over actuated globe valves.

    Mahendra Mistry said the sample cutaway valve he brought along really grabbed the engineers’ attention. He showed the engineers how the design of Griswold’s Optimizer™ Parabolic Flow Insert delivers the performance of a globe valve at a ball valve price. They also reviewed the advantages of the CPP-2A coil piping package, emphasizing the multifunction aspect of Griswold’s valves, and giving contractors the entire coil hookup in just two valves.

    Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

    With the Automizer packages, our guy was able to install 9 per day!”
    — Kevin P. Campbell
    AO Reed & Company

    Site Foreman for A.O. Reed and Company, Kevin Campbell, was worried about installation because he wanted to use his skilled labor most efficiently. Griswold CPP-2A came to the rescue. Normally, one man can install 3.5 or maybe 4 coil hookups in one day. “With the Automizer packages” said Kevin. “Our guy was able to install 9 packages per day.” Automizer™ Combination Control Valve packages not only gave the contractor the entire coil hookup in just two valves, they cut labor at installation. That’s because they require only four connections instead of over ten with individual products.

    Remember, low-cost competitors can make sales difficult, but when you take the time to give your customer a higher technology education about Griswold products, they’ll pay back your efforts with orders.

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      Las Vegas’ Wynn Hotel & Casino

      Utilization of Griswold Controls coil piping packages to save a significant amount of install time for the new the new Wynn Las Vegas Resort.

      Application: Fan Coils, VAV Boxes
      Griswold Controls Solution: Coil Piping Packages Unimizer® Actuated Control Valves
      Contractor: Southland Industries & Hansen Mechanical
      Engineer/Consultant: JBA Consulting Engineers
      Completion Date: May 2006
      Griswold Controls Case Study - Las Vegas Wynn Hotel
      The most recent – and stunning – addition to the southern Nevada skyline is the new Wynn Las Vegas Resort. Built at a cost of $2.7 billion dollars and opened in April 2005, the 50-story bronze tower contains 2,700 luxury hotel rooms with floor-to ceiling windows, 22 restaurants, the 2,000 seat “Aqua Theater-in the-Round,” and the “Promenade” with luxury boutique shopping. Built on the site of the former Desert Inn, it also includes an 18-hole golf course. Whereas most high-end hotels have car rental desks, Wynn Las Vegas houses a Ferrari-Maserati car dealership inside the resort. To pique curiosity, the front entrance and three acre Lake of Dreams are shielded from the street by a 140 foot tall mountain, replete with 60 foot tall pine trees.

      Steve Wynn, who had previously built the Mirage (1989), Treasure Island (1993) and Bellagio (1998) hotels, conceived and developed Wynn Las Vegas. Several years ago he sold those three properties to MGM Grand in order to develop Wynn Las Vegas. This resort-casino clearly establishes a new threshold for local, high-end properties. JBA Consulting Engineers, Las Vegas, is the mechanical engineering firm responsible for the project. Bid and mechanical construction activity was divided into seven distinct areas, and the specification allowed for either automatic or manual flow controls. Southland Industries, Las Vegas, handled area one and the central plant, and Hansen Mechanical of Las Vegas was awarded responsibility for areas two through seven, which covered the tower.

      Engineered Equipment & Systems Co., the Griswold rep for southern Nevada, successfully convinced Southland Industries and Hansen Mechanical to utilize Griswold coil piping packages. Unimizers® were installed on a majority of the fan coils, VAV boxes, heating coils and heat pumps in the hotel rooms, showrooms, the Aqua Theater and the villas.

      According to Matt Miceli, the Engineered Equipment & Systems Co. sales engineer responsible for the project, the Unimizer packages significantly reduced Hansen’s ATC coordination costs. Matt said, “Hansen has been a Griswold Controls customer for some time. They especially like Griswold’s coil hookup packages and the way we shrink-wrap them. No other vendor provides this packaging concept. This project also offered them the opportunity to add the Unimizer® to the packages, which greatly simplified the coordination with the ATC contractor. The project time frame was extremely aggressive and the Unimizer® packages saved the contractor a significant amount of install time.” James Gomel, Hansen Mechanical project manager, stated, “The Griswold coil-piping packages allow for installation consistency to the systems along with a valuable savings in labor cost. In addition, incorporating the Unimizer® with the package allows for a complete installation of the coil-piping package, thus eliminating the need for additional labor required to install the controller in the field.

      In total, over 2,000 Griswold Controls piping packages are installed on the project along with over 20 air handler packages in area one. In addition to the flow controls and coil piping packages, Engineered Equipment & Systems Co. sold in excess of $100,000 worth of Griswold Filtration separators and separator package filtration systems for the numerous cooling towers on the project.

      Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

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        W Hotel & Victory Park, Dallas

        Griswold Controls helps to re-shape the downtown Dallas skyline, providing space saver packages to maximize floor space in the hotel.
        Application: Terminal Units, Vertical Heat Pumps & Horizontal Heat Pumps
        Griswold Controls Solution: Space Saver Isolator®R Coil Piping Packages
        Contractor: Brandt Engineering
        Engineer/Consultant: James Johnston & Associates
        Completion Date: May 2006

        Griswold Controls Case Study - Dallas’ W Hotel & Victory Park

        Located in the heart of Dallas, just north of the downtown business district in a formerly unusable inner city site, Victory Park is one of the country’s most significant master planned urban developments. The project began with the construction of the American Airlines Center Arena in late 2000, home of the Dallas Mavericks basketball team and the Dallas Stars hockey team. A acre urban center, when complete Victory Park will offer retail establishments, dining, modern office space, residential units, entertainment venues, and a cutting–edge hotel. Part of the development will include Victory Plaza, an area reminiscent of Times Square in New York City.

        In 2005, immediately across the street from the American Airlines Center, McCarthy General Contractors broke ground on what is now the W Hotel. The W Hotel, owned by Starwood Properties, is a 33 story luxury condo–hotel offering unique and exciting interiors, classic W amenities including terry/pique robes, an infinity edge swimming pool on the 16th floor, and top–notch restaurants and lounges. W Benton Wofford of James Johnston & Associates, the Consulting Engineer, designed the building to include hotel facilities up to the 15th floor, and luxury condo units from the 16th to 30th floors. Ross Perot Jr. has his own private penthouse suite complete with his own personal heliport on the roof.

        Griswold Controls IRIS automatic packages with hoses were purchased for the terminal units; vertical stack heat pumps in the hotel rooms; and to maximize floor space, horizontal heat pumps for the condo units. Griswold Controls space saver packages were selected on the vertical stack units because space limitations required that the packages fit inside the heat pump cabinets.

        Matt Summerville of Brandt Engineering, project manager for the mechanical contractor and long–time Griswold Controls customer, was pleased to provide Griswold Controls with project details. As a matter of fact, Brandt employee Mike Clark, the piping superintendent, told Griswold Controls that he had no problems whatsoever with any of the 382 Griswold Controls packages on the W Hotel and would not only use Griswold Controls products again, but would highly recommend them.

        The W Hotel opened in June, 2006.

        Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

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          Southern Indiana Career and Technical Center

          Griswold Controls works with Indiana high school to operate the HVAC system as efficiently as possible using MVP Valves.

          Application: Air Handling Units
          Griswold Controls Solution: MVP Valves
          Contractor: Industrial Contractors
          Engineer/Consultant: Tom Durkin
          Completion Date: October 2006
          Case Study Griswold Controls Southern Indiana Career and Technical Center
          The Evansville–Vanderburgh School Corporation, along with the Indiana Department of Workforce Development and local businesses, saw the critical need for a vocation–technical high school. Working together, they envisioned a school that would not only educate high school students, but also meet the changing demands of workforce training and technology. Resulting from a public 54–member planning and design task force, the new Southern Indiana Career and Technical Center (SICTC) will educate and prepare high school students for employment within local industries. In addition, the Technical Center will offer adult continuing education courses, workforce development programs, and general education classes for the entire Southern Indiana region.

          Opening on September 13, 2006, the $32.5 million, 262,000 square foot center is progressive in design, and equipped with state–of–the–art equipment. A major responsibility for the architects and engineers was to integrate concerns about cost–effectiveness and tight school budgets into their design. This applied to all aspects of the center, including the criteria to operate the HVAC system as efficiently as possible given the budget constraints.

          Veazey, Parrott, Durkin, & Shoulders were the architects; mechanical engineer Tom Durkin, P.E., having responsibility for the mechanical. Kevin Smith of Hydronic Sales did the valve selection and coordination, ultimately using (42) Griswold Controls MVP™ valves and (125) CPP–IRIS packages on the project. There are (21) Trane air handlers regulating the center, and the pumps are controlled by a VFD system.

          As Kevin Smith stated, “We all had a responsibility to the taxpayers to design something functional but frugal at the same time. The planning task force clearly stated that they did not want to build the Taj Majal with taxpayers’ money.”

          The MVP™ will track with the VFD system, only a change in demand load will cause a flow rate change, not the pressure drop across the valve. In addition, the MVP™ reduces air side fan energy because flow, coil output, and controlled temperature remain stable. Also, circuits with the MVP™ valves are independent, thereby allowing the use of CPP–IRIS on small demand loads, keeping the initial cost down.

          Another advantage to using the MVP was that the maximum flow rate for the cooling and heating coils is able to be set at the factory using dip switches, saving time and manpower in the field. Through a collaborative effort, Southern Indiana now has a state–of–the–art technical center that accommodates a wide variety of uses.

          Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

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            Los Angeles Music Center’s Disney Concert Hall

            By providing piping packages to help offset installation costs and to take advantage of their space–saving features, Griswold Controls provided a cost-effective solution for the hot and chilled water fan coils and air handlers.

            Application: VAV Boxes, Terminal Boxes, Fan Coils & Air Handling Units
            Griswold Controls Solution: Isolator®Y Coil Piping Packages
            Contractor: ACCO Engineered Systems of Glendale
            Engineer/Consultant: Levine/Seegel Assoc. of Santa Monica
            Completion Date: October 3, 2003
            Case Study - Griswold Controls Los Angeles Music Center Disney Concert Hall
            With an initial gift of $50 million in 1987, Lillian Disney, the widow of Walt Disney, envisioned the construction of a world–class performing arts venue not only as a gift to the people of Los Angeles, but also as a tribute to her late husband and his lifetime interest in the arts. The Walt Disney Concert Hall is the fourth hall, and perhaps the most dramatic, of the Los Angeles Music Center. Now home to the Los Angeles Philharmonic Orchestra as well as the Los Angeles Master Chorale, it provides seating for 2,265 patrons in an intimate format where the audience surrounds the orchestra platform. It is unquestionably a world–class concert hall that provides both a unique acoustical as well as visual experience.

            The Concert Hall was designed by Frank Gehry, an internationally recognized architect whose many credits include the Guggeheim Museum in Bilbao, Spain and the American Center in Paris. The ceiling of the building features wavy, steel forms which are designed to appear like a ship with billowing sails at full mast. Groundbreaking commenced on the project in late 1999, and the Concert Hall was finally dedicated in 2003 at an ultimate cost of $274 million. Little did
            Lillian know that this ‘monument to music’ became the key to the resurgence of downtown Los Angeles and a beacon for the extensive commercial and condominium housing development which has followed.

            Griswold Controls’ Los Angeles rep, Mahendra Mistry, owner of JD Sales Co., worked with the project’s mechanical engineering firm, Levine/Seegel Assoc. of Santa Monica, CA, to obtain favorable specifications for Griswold Controls automatic FCVs, calling out individual FCVs for various terminal units. piping arrangement shown on the drawings. ACCO Engineered Systems of Glendale, CA, the principal mechanical contractor, was intent on using piping packages to help
            offset installation costs as well as take advantage of their space–saving features without compromising the piping arrangement shown on the drawings. Mahendra worked closely with Frank Falcone, Bill Traub and Mike Masterman of ACCO to sell nearly 200 Isolator™ Y coil piping packages for installation on the VAV boxes and another 60+ automatic flow controls on the hot and chilled water fan coils and air handlers.

            Another challenge presented itself regarding the flow measuring devices specified on the pumps. The pumps were installed in the basement with limited headspace below the ceiling. None of the specified devices could be accommodated because of their requirement for normal upstream and downstream pipe diameters on the vertical discharge risers. Although not specified for these manual devices, Mahendra worked closely with ACCO, through 4 submittals, to gain approval of our Quickset ® manual balance valves, utilizing our disturbed flow technology as the only alternative that would fit in the low headspace and still provide the specified accuracy. Griswold Controls and JD Sales are very proud of our involvement in this world–class project.

            Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

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              University of California Merced

              Griswold Controls helps UC Merced meet it’s “green” campus mission through the use of the 2000 series valves to operate the irrigation systems.

              Application: Irrigation Project
              Griswold Controls Solution: 2000 Series Irrigation Valves
              Consultants: I.S.C. of Livermore, California
              Completion Date: September 5, 2005

              UC Merced, the 10th campus in the prestigious University of California system and the first major American research university to be built in the 21st century, opened September 5, 2005. Only 2 major buildings are finished at this time, with an estimated completion project timeline of five to seven years. The long range plans call for a 2,000 acre campus surrounded by an 8,300 acre community. Building design and construction emphasized the use of the most cutting edge “green” building practices, reflecting the university’s commitment to environmental conservation and stewardship.

              UC Merced is the first new UC campus in 40 years. It was authorized by the California Legislature in 1988 to address the higher-education needs of the state’s fastest-growing region, the San Joaquin Valley (population 3.5 million), and provide added capacity for the UC system at about half the rate of students from other parts of the state. UC Merced increases educational access and opportunities for valley students and contributes to the economic growth of Central California.

              The San Joaquin Valley, where UC Merced is located, is extremely hot and dry during the summer and cool and damp in the winter. Summer temperatures are consistently in the mid to upper 90’s in the area, with some locations topping out at 115°.

              The university’s irrigation plan had to incorporate the extreme summer temperatures along with principles for green landscaping. The consultants on the project, I.S.C. of Livermore, California, chose Griswold Controls 2000 series valves to operate the irrigation systems, noting that they were the most reliable valves for that environment and the scope of the project. Several hundred 2000 series valves have been installed so far, with several thousand to be used over the life of the project.

              2000 series valves are self cleaning, requiring no filters or screen to replace; self closing, minimizing stress to the pipes, joints, and sprinkler heads; and constructed of brass and heavy duty cast iron. No other valve is as versatile or has the potential to save thousands of dollars in potential pipe repairs and maintenance costs.

              Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

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                David Braley Athletic Centre, McMaster University

                Replacing the conventional control and balancing valves with Griswold Controls pressure independent control valves to reduce energy consumption.

                Griswold Controls Has the Inside Track at McMaster University

                The David Braley Athletic Centre, located on the campus of McMaster University, Hamilton, Ontario, is one of the largest fitness centres at any Canadian university. The athletic complex includes a double gymnasium, indoor 200-meter track, four squash courts, multipurpose studios for karate, yoga, dance and tai chi, and one of the only in-ground hydrotherapy pools in the country.
                Case Study - David Braley Athletic Centre, McMaster University
                In August of 2006 David Braley, a Hamilton businessman, owner of the Canadian Football League’s B.C. Lions, and a former McMaster student-athlete, donated $5 million for the recreation centre. Commissioning was completed in the fall of 2006, and the centre’s first summer of operation was in 2007.

                The building was originally specified with conventional control and balancing valves, but Kildonan Energy Products, the local Griswold Controls sales representative, working with University personnel and the construction/design team changed the air handler chilled water valves to Griswold Controls pressure independent control valves.

                There are 11 valves, (10) PIC-V® and (1) MVP™ pressure independent control valves for the building, with total peak chilled water flow rate at about 300gpm. The coils were selected to provide a chilled water ΔT of 10º C (18º F). The building connects to the central plant’s chilled water supply and return lines, and contains variable speed chilled water booster pumps that only run if the mains’ differential cannot satisfy the building.

                Case Study - STUDY David Braley Athletic Centre, McMaster University

                Griswold Controls (10) PIC-V® & (1) MVP™ pressure independent control valves guarantee ideal cooling system comfort performance and reduce energy consumption at David Braley Athletic Centre

                Performance of the pressure independent control valves has been excellent. ΔT across the athletic centre has been as high as 17º C (31º F) with all systems meeting set point. As an example of the system’s effectiveness, one cool morning in September of ’07 the building was running with 24gpm of chilled water, less than 10% of the design flow. With the exceptional control provided by the Griswold Controls valves, chilled water flow requirements are very low and the booster pumps rarely, if ever, need to run.

                McMaster University’s facility services personnel, under the supervision of Chief Operating Engineer Joe Emberson, are diligently dedicated to achieving ideal comfort performance combined with reduced energy consumption from the campus chilled water system. Griswold Controls’ pressure independent valves are proving to be an invaluable resource toward achieving those objectives.

                Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

                One cool morning in September of ’07, the building was running with 24gpm of chilled water, less than 10% of the design flow.

                Pressure Independent Control Valves

                Griswold Controls’ MVP™ and PIC–V® are Pressure Independent Control Valves. Pressure independent valves dramatically reduce the energy costs, capital expenses, maintenance costs, performance issues, and capacity limitations associated with typical HVAC system pressure fluctuations. Pressure independent control valves are designed to replace the conventional 2-way control valve and balancing valve pair installed at heating and cooling coils in buildings. To obtain the most efficient and optimal results in a system, only the necessary amount, no more and no less, of chilled or heated water must be delivered to the heating and cooling coils at all times. This saves energy, increases available plant capacity, minimizes capital expenses necessary to acquire additional capacity, and simplifies system design and control.

                Pressure independent valves stabilize flow. With stable flows, the designed heat transfer is maintained. The result is energy savings because less flow is required to achieve the same heat transfer.

                Every year billions of dollars are wasted due to the weaknesses in HVAC heating and cooling systems. If heating and cooling systems do not consistently operate at their designed temperature differential, energy waste occurs and money is needlessly thrown away. This unnecessary expense can be eliminated by using Griswold Controls’ pressure independent valves.

                When conventional 2-way valves are used to control the flow of water through coils various actions, such as adjusting a valve or changing the pump speed, affect pressure in the distribution system. These actions in turn affect the flow through a two-way valve even if the load does not change, and may in turn change the temperature in the space. The thermostat responds and the valve modulates to bring the flow back to what is required to meet the load. Until the flow is corrected, the coil operates at an off-design point and will over – or under – condition the space.

                With a pressure independent valve design set point deviation will not happen. The valve responds only to a signal from a thermostat indicating the load has changed. A pressure independent valve will not feel the operation of other equipment on the system. By responding only to the change in load, the pressure independent valve is self–balancing, it delivers the proper amount of flow to meet the requirements of the load regardless of the state of other components in the system. By stabilizing heating and cooling coil flow in spite of pressure variations, more space can be heated and cooled with less equipment and less energy, and the entire HVAC system is always in a state of constant flow balance.

                Griswold Controls’ MVP and PIC–V pressure independent control valves ensure that all HVAC systems achieve steady flow and high ΔT at all loads, guaranteeing stable temperature control and better heat transfer. This ultimately results in lower energy costs and lower flow requirements for proper heat transfer.

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                  MVP™

                  MVP pressure independent control valves are designed to maintain the required flow rate in a system regardless of pressure fluctuations

                  FeaturesBenefits
                  MVP Valves offer pressure independent controlProvides balancing at any point below and including the maximum flow rate, eliminating hot and cold spots in a building
                  MVP Valves reduce energy required to produce and distribute hot and chilled waterIncreases chiller efficiency by 15-20% and increases Delta T across coils, thereby heating and cooling more space with less equipment
                  and energy
                  MVP Valves experience no change in flow regardless of pressure fluctuations up or down stream of valveRequires less work for the actuator and increases the actuator life
                  MVP Valves are pressure independent, multifunction modulating 2-way control valvesCombines differential pressure control with modulating control into one compact valve housing
                  MVP Valves reduce valve and actuator hunting by compensating for pressure changes in systemIncreases occupant comfort, and extends both actuator and seat life
                  MVP Valves are low torqueReduces actuator size needed, allowing for use of a less expensive actuator

                  MVP Pressure Independent Control Valve
                  PIC-V® Pressure Independent Control Valve

                  PIC-V®

                  PIC-V & SpaceSaver PIC-V pressure independent control valves combine a balancing valve & control valve into one, accurately maintaining flow control regardless of pressure fluctuations in the system

                  FeaturesBenefits
                  PIC-V valves offer pressure independent controlProvides balancing at any point below and including the maximum flow rate, eliminating hot and cold spots in a building
                  PIC-V valves experience no change in flow regardless of pressure fluctuations up or down stream of valveCan heat and cool more space with less equipment & energy, requiring less work for the actuator, thereby increasing the actuator's life
                  PIC-V valves control flow exactlyEliminates all overflow or underflow at coils
                  PIC-V valves are low torqueReduces actuator size needed, allowing for a less expensive actuator
                  PIC-V valves have a universal mounting plateOffers compatibility with most manufacturer's actuators
                  PIC-V valves contain next generation triple seals & field repairable stemsProvide resistance to today's chemical treatments and to temperature fluctuations following evening system shutdown, and allows for field servicing without removing valve

                  Hotel Intercontinental, Chicago, Illinois

                  Griswold Controls products help improve room comfort for hotel guests by improving the limited control over heating and cooling for the individual rooms.

                  Providing a Good Night’s Rest for Hotel Guests

                  Application: Hotel
                  Griswold Controls Solution: Automizer® combination control valves Coil piping packages
                  Contractor: Bovis Lend Lease, Inc. Tobin Stanley
                  Engineer/Consultant: Edwards Engineering Marc Crampton
                  Completion Date: 2000

                  The Hotel InterContinental had a problem on their hands. Due to outdated two-pipe fan coils, guests in the hotel’s North Tower had limited control over heating and cooling in their rooms. Depending on the season, or even the time of day, either cold or hot water would run through the fan-coil units, but never both. In addition, the fan coils were a bit noisy, a little unsightly, and robbed the guest rooms of precious space. When the landmark Chicago hotel began a major renovation in 2000, the engineers chose a less-intrusive fan coil with a more flexible four-pipe system.

                  Cramped Spaces Prompt Ingenuity
                  During the renovation, more than 500 fan coils were replaced in North Tower guest rooms. This time, the fan-coil units were installed above the ceiling in the entry vestibule of the guest rooms. Although this kept the units out of sight, it presented a new set of challenges. First, it left only 12″ of vertical space for the manual balancing system. Second, it severely limited the accessibility of the coils for servicing and balancing. Seeing the need to conserve space and minimize labor in this small area, Tobin Stanley of Bovis Lend Lease, Inc., the general contractor, contacted Griswold Controls. “We were trying to do anything and everything we could to save space,” Stanley said. Working with Bill Toth of Imbert Corp, the Griswold Controls sales representative in Chicago, they determined that pre-assembled coil piping packages with Automizer® combination control valves were the ideal solution. “This gave the client the opportunity to purchase prefab equipment and just put (it) in,” Toth said. “This also meant that installers would spend minimal time on the site, so only two floors would have to be closed at a time.”

                  Coil Piping Packages Provide Numerous Benefits
                  The balancing cartridge in the Automizer is factory preset to automatically limit the flow for each room or zone, eliminating the need for startup balancing and any subsequent rebalancing. Marc Crampton of Edwards Engineering, the contracting firm responsible for the HVAC portion of the project, described what startup balancing would have entailed had the hotel gone with typical manual balancing components. “We would have spent approximately 30 to 45 minutes per coil balancing the system,” he said. “With two coils per fan coil and 518 fan coils, that would come to about 700 hours of labor.” Crampton said the automatic balancing packages probably saved the hotel approximately $35,000 in start-up labor alone, “And that’s a conservative estimate,” he said. “We would have had to go into each room two or three times prior to startup just to get the system balanced and then go back once a year after that for routine maintenance.”

                  Griswold Controls Case Study - Hotel Intercontinental

                  The Hotel Inter-Continental was built in 1929 as the Medinah Athletic Club. The contemporary North Tower was added later.

                  For this project, the standard coil package selected included the flow limiting cartridge of the Automizer combined with a low-torque, equal-percentage actuated ball valve and factory mounted Siemens actuators, which open and close the control valve portion of the Automizer. The entire piping package, including isolation ball valves, flow limiting cartridge actuated ball valve, air vent, strainer, and union connections, takes up approximately one-fourth of the space that a typical manual piping configuration would require.

                  Limited space and the desire to reduce balancing labor were not the only concerns. Guest occupancy was another. With the hotel needing to keep as many rooms as possible occupied during the renovation, manual balancing would have represented a significant inconvenience and loss of revenue. Contractors would have to go into all of the rooms several times, tweaking the system until it was in balance. This would have made confining the work to just two floors at a time impossible – either guests would have to be disturbed, or the hotel have to postpone occupancy throughout the tower until the entire job was complete. In all, 1,094 Automizer coil piping packages were installed in the North Tower.

                  Trouble Free Balancing, Increased Comfort
                  The heart of the Automizer combination control valve is a stainless steel cartridge with factory cut orifices designed to meet the job’s control parameters. Below the control range, the cartridge acts as a variable flow device, allowing flow to vary below the rated amount, as controlled by the actuated ball valve. Within the control range, the cartridge modulates in response to pressure differential changes, maintaining a fixed flow rate with a +/-5% accuracy. Above the control range, the cartridge acts as a variable control device, allowing flow to vary above the rated amount. The stainless steel cartridge automatically prevents the flow from reaching levels exceeding the fan coil’s specifications.

                  With the renovation complete and the North Tower in full operation, Kees Guijt, regional director of engineering, reports there has been a significant drop in guest complaints regarding room comfort.

                  Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

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                    Automizer® combination control valves

                    Automizer® Next Generation combination control valves feature Griswold Controls’ patent pending field repairable stem design, providing resistance to today’s chemical treatments and to temperature fluctuations following evening system shutdown. In addition, they allow for field servicing without having to remove the valve from the system.

                    Automizer all-in-one valves combine an actuated temperature control valve with our stainless steel automatic flow limiting cartridge. The Automizer contains the entire return side of the coil in one valve: a flow limiting valve, an actuated 2-way control valve, and a manual isolation ball valve. In addition, these valves feature the patented Optimizer for equal percentage flow characteristics. Automizer valves are ideal for schools, office buildings, VAV boxes, fan coil units, heat pump installations, and terminal boxes.

                    Coil Piping Packages & Hose Kits

                    Griswold Controls’ Coil Piping Package program includes over 900 standard packages. Engineers do not have to design or detail the various elements that are required at the supply and return end of each coil. They can just select one of Griswold Controls standard packages, which are available for both automatic and manual flow control applications. We also offer downsized components to the automatic temperature control as a
                    standard package. Standard packages up to 2″ ship within 48 hours after the order is received direct to the job site, pre-assembled and ready to install. If variations to the standard packages are necessary they can be readily accommodated, but they will affect the 48 hour ship time. In addition, options such as hoses and extension kits can be easily added, but similarly this will increase the lead time.

                    Automizer®

                    Automizer®

                    Common Applications: Anywhere labor costs or the number of leak points in the system need to be decreased Coil Piping Packages and Hose Kits are pre-plumbed solutions for specific piping needs, saving time, labor and money, while offering the added convenience of hassle-free product distribution at the job site.

                    Standard Packages offer:

                    • Wide selection of pre assembled, easy to order configurations
                    • Easy ordering: order by specific part numbers
                    • Timely delivery
                    • Variety of options: downsized automatic temperature control, extra pressure / temperature ports, and the inclusion of Griswold Controls Automizer combination control valves or Unimizer actuated control valves

                    CBS Studios, Manhattan, New York

                    Ensuring TV anchors keep their cool using MVP valves and Isolator™ Rs Uni-Flanges on chilled water system.

                    CBS Studios Case Study

                    CBS Studios building lights up Manhattan sky line

                    Application: Television and sound studios
                    Griswold Controls Solution: MVP™ pressure independent control valves
                    Isolator™ Rs Uni-Flanges
                    Contractor: A.D. Winston Corporation, New York, NY
                    Engineer/Consultant: MDM Consulting Engineers
                    Completion Date: 2005 (Seven weeks for entire job)

                    CBS Studios faced a daunting challenge in trying to control the cooling capacity in the sound and TV studios located at their Manhattan facility. It is critical that they maintain a specific temperature in the studios, something they had not been able to do successfully for quite some time. The facility is over 60 years old and there are numerous mechanical rooms with multiple pumps servicing the HVAC equipment. The manual balancers in place were having extreme difficulty balancing the system based on partial use of pumps controlled by VFDs. CBS considered using two or more pumps and mixing the water, but thought it would be difficult to control. They decided to contract Griswold Controls to see if they had a solution.

                    Kristen Ortlinghaus, Griswold Controls Director of Product Management and Marketing, and MDM Consulting Engineers, the engineer of record, worked together to ensure that CBS Studios could successfully use multiple pumping stations while mixing chilled water. They decided that Griswold Controls’ MVP™ pressure independent control valves, Isolator™ Rs, and Uni-Flanges would be the correct products for this application. A.D. Winston Corporation, a mechanical contractor in New York City who has enjoyed a long-term relationship with CBS, was the successful bidder and awarded the project. In order to meet a very rigorous installation schedule, Griswold Controls expedited the procurement of materials and building of the valves and shipped them from their facility in Irvine, California, directly to the CBS studios in New York City. From the time the contract was signed, the first shipment of valves was ready to be installed four weeks later, and the entire job was completely installed within seven weeks.

                    Case Study - CBS Studios

                    CBS Studios mechanical room

                    After project completion, the Griswold Controls sales representative and our regional director along with the engineers from MDM met with CBS to review the project. The CBS representatives stated that they were very, very pleased with the Griswold Controls products, so much so that they already had two more MVP valves specified for use in an upcoming project. Ultimately, CBS is contemplating changing all of their manual balanced coils to Griswold Controls product in the future. With their problem solved and everything working exactly as planned, CBS is now eagerly anticipating the long-term cost savings that will be realized from the installation of the Griswold Controls valves.

                    Next Generation valves feature Griswold Controls’ patent pending field repairable stem design, providing resistance to today’s chemical treatments and to temperature fluctuations following evening system shutdown. In addition, they allow for field servicing without having to remove the valve from the system.

                    Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

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                      Isolator™ & “K” Automatic Flow Control Valves

                      Isolator and “K” automatic flow control valves are available with a wide range of flows and PSID, and are the perfect choice for tight spaces. These valves offer easily accessible flow control cartridges combined with isolation ball valves. This allows the exchange of the flow control cartridge without breaking pipe connections if system flow requirements change, and also aids in the maintenance of coils and temperature controls. Isolator and “K” valves are the perfect choice for terminal boxes, VAV boxes, fan coil units, heat pump installations, and baseboards / in-cabinet.

                      K-Valve

                      “K” Valve

                      Isolator™-S

                      Isolator™-S

                      QuickSet® Manual Balance Valves

                      QuickSet manual balance valves make proportional or static balancing simple and quick. These valves are available in a standard configuration or with accessory ports. QuickSet valves feature the patented Optimizer® parabolic flow inserts, allowing for quick and minimal handle movements, providing a smooth change in flow as handle is rotated. In addition, the valves have full range handle position control with equal degree setting, ensuring desired flow is achieved precisely and immediately within seconds. QuickSet valves are perfect for casinos and hotels, VAV boxes, fan coil units, and heat pump installations.

                      QuickSet®

                      QuickSet®

                      Unimizer® Actuated Control Valves

                      Unimizer 2 and 3-way actuated control valves provide perfect temperature control anywhere actuated ball valves or globe valves are needed. These valves feature high close off pressure, and five or six Cvs that deliver an exact match to pressure drop requirements improving the valve’s authority in the system. In addition, they deliver equal percentage flow with the patented Optimizer, thereby mirroring the coils’ heat transfer and also providing for 30-50% more rotation response than other ball valves. Unimizer valves are ideal for hotels and schools, terminal units, VAV boxes, air handling units, fan coil units, heat pump installations, equipment room applications, and pipeline products.

                      Unimizer®

                      Unimizer®

                      Automizer® Combination Control Valves

                      Automizer all-in-one valves combine an actuated temperature control valve with our stainless steel automatic flow limiting cartridge. The Automizer contains the entire return side of the coil in one valve: a flow limiting valve, an actuated 2-way control valve, and a manual isolation ball valve. In addition, these valves feature the patented Optimizer for equal percentage flow characteristics. Automizer valves are ideal for schools, office buildings, VAV boxes, fan coil units, heat pump installations, and terminal boxes.

                      Automizer®

                      Automizer®

                      PIC-V® Pressure Independent Control Valves

                      PIC-V pressure independent control valves accurately maintain flow control regardless of pressure fluctuations, providing balancing at any point below and including at the maximum flow rate, eliminating hot and cold spots in a building. These valves experience no change in flow regardless of pressure fluctuations up or down stream of the valve. The PIC-V is a multi-function valve that combines a balancing valve and a control valve into one compact housing ideal for office buildings, prisons, hospitals, laboratories, computer centers, and high tech manufacturing.

                      PIC-V®

                      PIC-V®

                      Griswold Controls NEXT GENERATION products

                      Griswold Controls launched their Next Generation product help to solve long unmet and unanswered issue in the HVAC industry.

                      Controlling Industry Changes

                      Griswold Controls NEXT GENERATION products

                      Director of Engineering David Keiser and Design Engineer Andy Parker demonstrate testing of Next Generation products

                      Application: N/A
                      Solution: The Next Generation Valves
                      Engineer/Consultant: N/A

                      The challenge facing Griswold Controls’ engineering and product development staff in early 2005 was how to address changes taking place in the HVAC industry that were adversely affecting the performance of their valves, and those of their competitors, over which they had no control. Over the past few years, chemicals had been introduced into closed HVAC systems that were detrimental to valve components. The main culprits were azole compounds that are not compatible with EPDM, but a number of other caustic chemicals were also causing problems. At the same time, mandated legislation had eliminated the use of lead-based or other soft soldering materials. The result being that the hotter soldering practices used when sweating in products necessitated by these laws were damaging o-rings and valve packing materials.

                      Griswold Controls - NEXT GENERATION valves

                      Hemant Shah & Larry German examine Next Generation products while in production

                      While developing the solutions to combat the negative effects of these industry changes, Griswold Controls took the opportunity to address a costly and time consuming inconvenience long recognized but never resolved in the industry. For years, repairing a leaking valve, a common occurrence with valves from both the major manufacturers and the smaller niche players, has been a source of irritation, requiring the removal of the valve from the system. Griswold Controls knew that if they could find a way to repair a leaking valve right in the field, without having to remove the valve, they would be answering a need and a nuisance long unmet and unanswered in the HVAC industry.

                      In August 2007 Griswold Controls launched their Next Generation products answering all three above-mentioned challenges, and within days knew they had a clear winner on their hands. These evolutionary Next Generation products, featuring a patent pending field repairable stem design, were exactly what the industry had been wanting and needing. The Next Generation valves provide protection and safeguards from both chemicals and current soldering practices, while offering an enhancement to product serviceability. Griswold Controls Next Generation products have provided the industry a “true preferred specification” product.

                      Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

                      Griswold Controls NEXT GENERATION valves feature patent pending external stem accessibility, allowing for field servicing without removing the valve. In addition, they provide resistance to widely used chemical treatments and temperature fluctuations following evening system shutdown.

                      Griswold Controls Next Generation valve stem

                      Don Chiappiarine, manufacturing engineer & Isaac Medrano, final assembly inspector, review testing and assembly fixtures

                      All Next Generation valves include an externally repairable stem with dual seals – two Teflon® seals and one EPDM o-ring – combined with a grease reservoir designed to maintain lubrication on EPDM seals to extend their life. The Griswold Controls Next Generation valve stem can be repaired or replaced in the field if incompatible chemicals are used or the valve is damaged during sweat installation. Valves have been tested to ½ of one million cycles under extreme conditions and with a 25% to 50% solution of azole without any leaking. During additional testing, simulated repair times, servicing the valve without removing it from the system, have taken between 30 and 60 minutes, varying somewhat depending on the system. Next Generation products are proving to be a long-awaited solution that has exceeded all expectations.

                      Next Generation valves feature Griswold Controls’ patent pending field repairable stem design, providing resistance to today’s chemical treatments and to temperature fluctuations following evening system shutdown. In addition, they allow for field servicing without having to remove the valve from the system.

                      Griswold Controls Case Studies
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                        Isolator™ & “K” Automatic Flow Control Valves

                        Isolator and “K” automatic flow control valves are available with a wide range of flows and PSID, and are the perfect choice for tight spaces. These valves offer easily accessible flow control cartridges combined with isolation ball valves. This allows the exchange of the flow control cartridge without breaking pipe connections if system flow requirements change, and also aids in the maintenance of coils and temperature controls. Isolator and “K” valves are the perfect choice for terminal boxes, VAV boxes, fan coil units, heat pump installations, and baseboards / in-cabinet.

                        K-Valve

                        K-Valve

                        Isolator™-S

                        Isolator™-S

                        QuickSet® Manual Balance Valves

                        QuickSet manual balance valves make proportional or static balancing simple and quick. These valves are available in a standard configuration or with accessory ports. QuickSet valves feature the patented Optimizer® parabolic flow inserts, allowing for quick and minimal handle movements, providing a smooth change in flow as handle is rotated. In addition, the valves have full range handle position control with equal degree setting, ensuring desired flow is achieved precisely and immediately within seconds. QuickSet valves are perfect for casinos and hotels, VAV boxes, fan coil units, and heat pump installations.

                        QuickSet®

                        QuickSet®

                        Unimizer® Actuated Control Valves

                        Unimizer 2 and 3-way actuated control valves provide perfect temperature control anywhere actuated ball valves or globe valves are needed. These valves feature high close off pressure, and five or six Cvs that deliver an exact match to pressure drop requirements improving the valve’s authority in the system. In addition, they deliver equal percentage flow with the patented Optimizer, thereby mirroring the coils’ heat transfer and also providing for 30-50% more rotation response than other ball valves. Unimizer valves are ideal for hotels and schools, terminal units, VAV boxes, air handling units, fan coil units, heat pump installations, equipment room applications, and pipeline products.

                        Unimizer®

                        Unimizer®

                        Automizer® Combination Control Valves

                        Automizer all-in-one valves combine an actuated temperature control valve with our stainless steel automatic flow limiting cartridge. The Automizer contains the entire return side of the coil in one valve: a flow limiting valve, an actuated 2-way control valve, and a manual isolation ball valve. In addition, these valves feature the patented Optimizer for equal percentage flow characteristics. Automizer valves are ideal for schools, office buildings, VAV boxes, fan coil units, heat pump installations, and terminal boxes.

                        Automizer®

                        Automizer®

                        PIC-V® Pressure Independent Control Valves

                        PIC-V pressure independent control valves accurately maintain flow control regardless of pressure fluctuations, providing balancing at any point below and including at the maximum flow rate, eliminating hot and cold spots in a building. These valves experience no change in flow regardless of pressure fluctuations up or down stream of the valve. The PIC-V is a multi-function valve that combines a balancing valve and a control valve into one compact housing ideal for office buildings, prisons, hospitals, laboratories, computer centers, and high tech manufacturing.

                        PIC-V®

                        PIC-V®

                        Vancouver International Airport Domestic Terminal

                        Vancouver International Airport uses Griswold Controls MVP&trade valves to improve heating and cooling comfort issues and reduce energy consumption.

                        Application: Airport
                        Solution: MVP™ Valves
                        Engineer/Consultant: MCW Engineering

                        Controlling Air Travelers’ Comfort

                        In the fall of 2005 Vancouver Airport Authority had a number of difficult and challenging problems to overcome. First, they were facing comfort issues in various areas of the Domestic Terminal, and they were not able to consistently achieve comfort set points. In addition, Airport Authority staff were seeing low ΔT – a system originally designed for 5.6º C (10º F) was operating at 3.3 to 4.4º C (6-8º F), thereby causing very high energy consumption. Lastly, during warm weather they had to operate more chillers than were necessary in order to achieve the desired temperature.

                        Griswold Controls - Case Study Vancouver International Airport

                        Vancouver International Airport Domestic Terminal

                        MCW Engineering, Vancouver, B.C., the mechanical engineering consultant for the project worked closely with ESC Automation also of Vancouver, the controls contractor, and Riada Sales, the Griswold Controls sales representative, to resolve the issues. They came up with three basic objectives for a retrofit: reduce energy consumption, solve the comfort problems, and operate at a higher ΔT in order to allow the existing distribution piping to handle increased load from planned expansion.

                        The system in place consisted of three 400 ton water-cooled chillers (one for back-up) and one 800 ton chiller. There was a constant flow primary – secondary design with three secondary pumps, pumped coils with both 3-way control valves and manual balance valves, three booster pumps that had been added to solve flow problems, and a check valve that had been installed in decoupler pipe to prevent recirculation of return water.

                        Griswold Controls MVP™ valves solve comfort issues and reduce energy consumption at Vancouver International Airport.

                        A key component of the retrofit involved installing new Griswold Controls MVP™ 2-way modulating pressure independent control valves on 25 air handling chilled water coils. In addition, Griswold Controls Unimizer® 2-way actuated control valves and wafer flow limiters were installed to form crossover bridges, operating three tertiary load zones serving 12 of the 25 air handlers. Griswold Controls flow limiters were installed on two heat exchangers serving perimeter induction units, and variable speed drives were added to the secondary and tertiary chilled water pumps. The last part of the plan was to bypass the coil pumps, remove the check valve from the decoupler and replace it with a bi-directional flow meter, and change the plant chilled water set point from 6° C (43° F) to 4.5° C (40° F).

                        Griswold Controls - Case Study Vancouver International Airport

                        Alfred Veldman of ESC Automation, Vancouver,
                        B.C., sets the flow on a Griswold Controls MVP™ pressure independent control valve.

                        System commissioning took place in the spring of 2006 with ESC Automation reporting that the setup of the MVP valves went smoothly and took very little time. In the end, the chilled water ΔT increased to as much as 12° C (21° F) with peak flow rate reduced accordingly; all terminal areas were able to achieve comfort set points, with occupant complaints reduced; and in spite of some hot weather that summer they never had to run more than two chillers. An analysis of energy usage and costs forecasts annual savings of $40,000 Canadian dollars (approximately $39,512 USD) after the retrofit. According to airport personnel, the Griswold Controls valves have been instrumental in the improvements achieved, primarily the MVP valves meeting the critical requirement of allowing the coils to deliver high ΔT, ensuring they reach their full potential.

                        Pressure Independent Control Valves

                        Griswold Controls’ MVP™ and PIC–V® are Pressure Independent Control Valves. Pressure independent valves dramatically reduce the energy costs, capital expenses, maintenance costs, performance issues, and capacity limitations associated with typical HVAC system pressure fluctuations. Pressure independent control valves are designed to replace the conventional 2-way control valve and balancing valve pair installed at heating and cooling coils in buildings. To obtain the most efficient and optimal results in a system, only the necessary amount, no more and no less, of chilled or heated water must be delivered to the heating and cooling coils at all times. This saves energy, increases available plant capacity, minimizes capital expenses necessary to acquire additional capacity, and simplifies system design and control.

                        Every year billions of dollars are wasted due to the weaknesses in HVAC heating and cooling systems. If heating and cooling systems do not consistently operate at their designed temperature differential, energy waste occurs and money is needlessly thrown away. This unnecessary expense can be eliminated by using Griswold Controls’ pressure independent valves.

                        Pressure independent valves stabilize flow. With stable flows, the designed heat transfer is maintained. The result is energy savings because less flow is required to achieve the same heat transfer.

                        When conventional 2-way valves are used to control the flow of water through coils various actions, such as adjusting a valve or changing the pump speed, affect pressure in the distribution system. These actions in turn affect the flow through a two-way valve even if the load does not change, and may in turn change the temperature in the space. The thermostat responds and the valve modulates to bring the flow back to what is required to meet the load. Until the flow is corrected, the coil operates at an off-design point and will over – or under – condition the space.

                        With a pressure independent valve design set point deviation will not happen. The valve responds only to a signal from a thermostat indicating the load has changed. A pressure independent valve will not feel the operation of other equipment on the system. By responding only to the change in load, the pressure independent valve is self–balancing, it delivers the proper amount of flow to meet the requirements of the load regardless of the state of other components in the system. By stabilizing heating and cooling coil flow in spite of pressure variations, more space can be heated and cooled with less equipment and less energy, and the entire HVAC system is always in a state of constant flow balance.

                        Griswold Controls’ MVP and PIC–V pressure independent control valves ensure that all HVAC systems achieve steady flow and high ΔT at all loads, guaranteeing stable temperature control and better heat transfer. This ultimately results in lower energy costs and lower flow requirements for proper heat transfer.

                        Questions about this application? Contact info@GriswoldControls.com or 949.559.6000

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                          MVP™

                          MVP pressure independent control valves are designed to maintain the required flow rate in a system regardless of pressure fluctuations

                          FeaturesBenefits
                          MVP Valves offer pressure independent controlProvides balancing at any point below and including the maximum flow rate, eliminating hot and cold spots in a building
                          MVP Valves reduce energy required to produce and distribute hot and chilled waterIncreases chiller efficiency by 15-20% and increases Delta T across coils, thereby heating and cooling more space with less equipment
                          and energy
                          MVP Valves experience no change in flow regardless of pressure fluctuations up or down stream of valveRequires less work for the actuator and increases the actuator life
                          MVP Valves are pressure independent, multifunction modulating 2-way control valvesCombines differential pressure control with modulating control into one compact valve housing
                          MVP Valves reduce valve and actuator hunting by compensating for pressure changes in systemIncreases occupant comfort, and extends both actuator and seat life
                          MVP Valves are low torqueReduces actuator size needed, allowing for use of a less expensive actuator

                          MVP Pressure Independent Control Valve
                          PIC-V® Pressure Independent Control Valve

                          PIC-V®

                          PIC-V & SpaceSaver PIC-V pressure independent control valves combine a balancing valve & control valve into one, accurately maintaining flow control regardless of pressure fluctuations in the system

                          FeaturesBenefits
                          PIC-V valves offer pressure independent controlProvides balancing at any point below and including the maximum flow rate, eliminating hot and cold spots in a building
                          PIC-V valves experience no change in flow regardless of pressure fluctuations up or down stream of valveCan heat and cool more space with less equipment & energy, requiring less work for the actuator, thereby increasing the actuator's life
                          PIC-V valves control flow exactlyEliminates all overflow or underflow at coils
                          PIC-V valves are low torqueReduces actuator size needed, allowing for a less expensive actuator
                          PIC-V valves have a universal mounting plateOffers compatibility with most manufacturer's actuators
                          PIC-V valves contain next generation triple seals & field repairable stemsProvide resistance to today's chemical treatments and to temperature fluctuations following evening system shutdown, and allows for field servicing without removing valve